Author Archives: Dave Friessen
Author Archives: Dave Friessen
It can be done in house expertly and cost-effectively. With beam rolling the hard way, the beams are curved on an x-x axis. The results depend on the techniques and machines employed by structural steel fabrication companies. Machines called I beam, H beam, and C channel bending machines can be configured for strong axis bending capabilities. They have extra rolls that pull on the flange of the metal shaft that is getting rolled the hard way. Working these machines takes special skills as the right balance and tension must be typically retained to the rolls pulling the flange.
The beam bending machines accelerate the processing of tunnel steel arch in support of hard way bending. The steel rolled the hard way can be used in diverse industries, including building bridges, operational railways, tunnels, highways, hydraulic tunnels, and factory building.
Hydraulic I beam bending machine can be applied in the making of tunnel support steel arch and I-beams under 25#,175 i beam,11#Mine beam. The machines use the induction bending technique that involves pressing a small area of the shaft to make it easier to bend.
The beam is pushed to the swing arm to press the steel into a U shape. The operator guides the hydraulic system for a bending process that typically attains the required radius per the modular design. A mechanical transmission is engaged to rotate the active roller and push the steel forward and gradually for a continuous and incident-free bending.
The modern machine also roll-curves beam sections to impossibly tight radiuses with minimum distortion. The machines can bend a W6 x 12# beam rolled the “hard way” to a 2’ radius. In the right expert hands, the machines can regularly bend steel into rolls arcs with tangents, ellipses, do off-axis and multi-axis frames. You can use it to create helical coils or circular stair stringers depending on project needs.
Structured Steel Sections
Advanced h beam bending machinery provides a cost-effective and efficient rolling of beams the hard way. You can use h beam bending machines for making tubes, pipes, bars, and profiles—these machines, from leading fabrication brands, ranging from entry-level to sophisticated production solutions.
The h beam bending machine delivers the strong bending force needed to roll beams into h-channel. The bending force is less than 1000KN limiting the deformation of your sheet metal. The bending of narrow plates, in the same way, requires minimal working pressure.
The bending plate is placed at the center of the mold for precision. For work pieces that must be worked from the side, better results are attained with a force of below 250KN on both sides in tandem.
The right h beam bending machine should be designed for the highest dimensional accuracy. You should be able to achieve smoother curves and minimal distortion. You may similarly find better usability with h beam rolling machines that can be shipped to and from off-site and on-site locations without transportation hiccups.
A lot of load calculations go into accurate beam rolling hard way. Machines with a logic controller take that burden off your hands with their programmable functionality. The best machines can be controlled both numerically and manually without lengthy calculations and measurements.
With the best c channel bending machine, the manufacturing process is fast. The long and wide beam of raw metal is machined fast before being fed into symmetrical press wherefore the walls are flanged into a c shape. In cases where the c channel has a distinctive form of varying thicknesses, a mold is used in the healing process to attain the needed design.
The best c bending machine can save you time and money by bending precisely what you need to the highest standards. C channel frames have broad applications in structural and civil engineering. You can use c channel machines in the independent production of parts used in the manufacturing of enclosures, machinery, vehicles, and bridges. C channel beams are also frequently used in the construction of structural support in buildings.
The best c channel bending machine has heavy fabricated steel frames designed to guarantee high accuracy. The machine features drive rolls with a hydraulic planetary motor that doubles torque, connecting arms, continuous chains, clutches, forming rolls that severely reduce flats, double-roll spherical bearings, and modular tooling configurable for rolling standard C frames.
The best C channel machines use controller programming to govern the hydraulic control system for accurate positioning rightly. With the right machine, you can bend the steel automatically, fast and seamlessly.
Our C roll-bending equipment can be used for an extensive range forming up to 48” channels, hard way 20” pipes, and 20” square tubes and a plethora of custom structural shapes for your different projects. You can attain a tight radius bends with near-zero distortion.
The beam rolling machines specialize in multi-radius hard way bending for segments of all shapes and sizes. You can create Architectural Channels with their basic square corners for structural support in building constructions.
The c channel bending machines can be used to create the Aluminum Association C channel, which is thicker and features rounded channels. Depending on your project needs, your c channel bending machines should have the capabilities to make the American Standard C Channel that has smoother sides and thinner tops for molding, trimming and joining applications.
For safety, the best machines have a dual automatic shutdown. The system helps the machine to shut down itself when it reaches the specified size. The braking system shuts down when there is no material.
We are a leading structural and hard way rolling specialists. Our beam rolling machines offer capabilities that range from the manufacture of machined-quality I beams to H beams and C beams. You are guaranteed ISO-certified quality assurance with our beam rolling machines.
You can leverage our certified fabrication if you seek value-added services. We guarantee a quick turnaround for all projects requiring specialized beam rolling hard way. We have been able to curve some large structural shapes from plates of up to 6” thick—we are a one-stop-shop for all your shaping and rolling needs.
If you have ever been to a construction site, whether it is private or civil, you have likely seen steel erector companies at work without knowing who they are. They are most likely to be found working around beams, scaffolds, and such. They are an essential part of any construction projects, whether it is new construction or the rehabilitation of an old one.
They are part of a larger group of workers known as structural iron and steelworkers. Often, steel erectors are also called ironworkers. Here is a comprehensive look at what they do, what their work involves, and how to get into this career.
Steel erectors primarily work on assembling and installing construction structural components made of steel and iron. This definition reflects the range of work and functions they perform at a construction site. They work to install and fix prefabricated steel structures like scaffolds, beams, girders, columns, and pipework.
Steel erectors create the frames on which constructions are built. Their work is diverse, and beyond erecting structures, some will also be involved in demolishing, rehabilitation and decommissioning of other structures and buildings around. Their knowledge of how steel structures are built makes them an asset when it comes to demolishing them.
When working on big projects like skyscrapers, steel erectors will be responsible for performing duties such as assembling the derricks and cranes, which make moving materials and equipment around the site easier. These technicians also erect the frames, connect the columns, rafters, and beams while others assemble precast walls. Steel erectors need to be comfortable working with tools such as spud wrenches and driftpins.
They also develop skills to become adept in using a variety of materials to support the concrete. The three main materials are:
Steel erector work is both dangerous and physically demanding. There is plenty of rigging, carrying ladders, and other equipment as well as climbing. You also may work in intemperate weather and at to heights. For this reason, physical fitness is an integral part of steel erectors work.
Another crucial element of this work is the training and practice of health and safety procedures. You will be required to wear personal protective equipment, including safety helmets and protective footwear, which are a staple, and other task-specific items like a safety harness when climbing.
In general, steel erectors work starts even before the commencement of construction work. They have to set up the supporting structures like scaffolds that the other teams and they will later use. As the construction progresses, they have to add to the required scaffolding and install the required decking.
Ironworkers are also responsible for the operation of the mobile cranes and other related machinery in their area. Since they influence the pace at which construction happens, it can be a high-pressure job with strict deadlines.
Work is usually distributed over 40 hours from Monday to Friday, and the workers are organized in small teams, which often work in shifts. Start and finish hours are also dependent on seasons and daylight hours.
In case of deadlines, working overtime may be necessary, and this may see work spill into evenings and over weekends.
The job description of steel erectors is varied, given the nature of their work. Part of the duties and expectations of the job include;
Performing all these duties with them requires precision calls for a certain aptitude and skills. The following skills help make one an excellent steel erector. They include;
Training for steel erector job
There is no specific course that offers training and skills for being a steel erector. Many in this profession learn through apprenticeship. An ideal candidate for an apprenticeship should be over 18 years of age and in possession of high school education, preferably with an aptitude for mathematics and having good communication skills.
You will also need to pass a substance use test and be physically capable of performing the tasks. The trade is learned over a three to four-year period and will combine technical training and job training.
As you advance, you may take up specialist training for certain tasks on the site, ranging from welding, modification, and fabrication work. There are licenses and certifications offered in these specialists’ fields, even in rigging and crane signaling. The more specialist knowledge you acquire, the higher your pay, and career prospects.
With the right experience, skills, and organizational ability, you can rise to be a supervisor, site and project manager, or even a trainer and leader in safety and health in the construction field. You can also branch off into self-employment.
When buying used stud welding equipment, getting the right product at an excellent price is essential. It can be hugely rewarding to do online research. Our stud welding machine rental and supplies are all competitively priced and of the best quality in the market. We are welding and fabrication experts, and you can expect value-added services that will elevate the usability of the devices you buy from us.
There are many types of used stud welding out there. For instance, your applications may require drawn arc or capacitor discharge welding—be sure to find a used stud welding machine that aligns with your preferred welding processes. Consider the specific type of work piece and stud for these also have significant sway over the kind of welding gear required.
Cost comparisons are critically vital. Often the cost is an indication of the status and quality to be expected with the used stud welding equipment. But watch out, relying on cost alone can be misleading. Stud welders from different companies often feature various and optional features. So as much as you look at prices, compare features as well.
List your options and draw a side-by-side comparison when dealing with used stud welders, its critical to consider everything from the year of make, repairs done, maintenance schedules and unique features that could be important in optimizing your performance in the workshop.
And don’t forget to look at extra features as well. Additional features may increase the initial cost, but they can enhance and speed up your operations in many ways. Ideally, you should be hunting for automation features and functionalities that prolong the lifespan of the welder.
Check out who the seller is before buying from them. Look at their history by reviewing their ratings, previous sales and customer comments. That should be an indication of the type and quality of the product that you are getting. Sellers with a consistently positive and dependable history of sales are the best to buy from.
This model of the Nelson welder is powerful, and one of the most cost-effective stud welding fasteners. You can expect seamless engineering of components, faster fastening and application support that guarantees better productivity in construction and other industries markets.
Nelson 6500 stud welder is the best for durability. It can be your long-term investment, even when you buy a used version. It is good for reliability, and it comes with a vast input of 110 V and output of 4V.
When buying A Nelson stud welder, find out what the duty cycle is. This is the duration that the machine can be used before it has to cool. If you got a welder with a sixty per cent cycle, it will run for six minutes and then cool for four minutes.
Welding machines get exceedingly hot, and so a user must frequently turn it off for cooling. Nelson 6500 stud welder has a long duty cycle and might run continuously until you finish the job. Consider such machines so you can be able to finish your projects in time and meet deadlines.
It is equipped with a type of thermal protection to guarantee continuous performs even when the transformer temperature gets to 95°C. The protection feature safeguards the user from overheating and associated danger.
The stud welder features long and wavy wires that make it possible to use the machine for an extended period. The tool weighs about 28.5 pounds, and its twisted cables can help to remove dents for the smoother outcome.
The used Nelson 6500 stud welder is highly versatile. Its 2.5/ 2.0 mm nails can hold up to 1600Ah of current. You can use the stud welder for various applications, from metal deformation repair to building construction and car bodywork. You can also use it to clean and repair rust, dents, scratches, breakages and deformities.
When buying a used Miller stud welder, the machine should be in a good state with detachable, and easy to replace parts. Find out if there are any worm parts and how easy it can be to find replacements in the market. If you are buying a MIG welder, for instance, the torch wears down with use and might need replacing before you even start using the machine. Luckily, replacing that takes no more than a few minutes.
Our used Miller stud welder is a machine with unique features that might be the right choice for your versatility in all applications. The welder has a low heat transformer that keeps the appliance cool and safe enough for continuous operations.
The welder supplies enough power to perform any job on different platforms. Unlike other welders where burn-through dents is a big problem, for Miller stud welder, these are like any other dents that are easy to remove.
The Miller stud welder is made in the USA, and it offers excellent performance in all professional and repair settings. You can use it for rivets modeling, shrinking stressed items and rivets modeling.
You might appreciate its lightweight yet heavy-duty and ergonomic design that promotes usability. These machines come with up to a 5-year warranty, so when buying a used miller stud welder confirm if the warranty is still active.
When buying a used stud welding gun, look into the seller and the welding gear. You must pay close attention to the seller of the stud welder and its condition. This is especially critical when the used stud welder is an expensive purchase, and when the transaction is entirely online.
Ensure sure to scrutinize the product listing and read it carefully. Trustworthy sellers show many clear pictures of the welder plus along with detailed descriptions. The descriptions should reveal the make and model of the stud welding gun and the accessories that it comes with. There may be too much information to go through, but you need that to make an informed decision.
Our welding guns feature designs that deliver an ideal lightness and balance, significantly minimizing user fatigue. The used guns are impact resistant and will deliver long-lasting use. You can choose guns of varying cable thickness and diverse stud lifting ability.
The used stud welding guns deliver excellent performance at a low cost. The stud welding guns we offer are in the best condition, and they check right on all criteria for durability and reliability.
Models with thicker cables can handle heavier workloads and larger studs. They are less vulnerable to overheating. The guns are made to switch off when the transformer overheats automatically. That reduces operational risks and equipment damage.
When buying a used stud welding equipment, we advise that you evaluate what you need now while anticipating what you may need in the future. That’s a buying strategy that will help you get the right stud welder and gun for your shop.
Although wood and aluminum are the more popular choices for staircase construction today, contractors and homeowners everywhere are beginning to recognize and appreciate the use of steel for staircase building. Have you ever thought about incorporating steel stair railings into your home? Whether you’ve considered the idea or never even thought about it, there are plenty of reasons to consider this durable metal for creating the perfect staircase in your environment.
There are tons of people out there who believe that steel is a difficult material to work with, especially when constructing stairs, but this is simply not the case. In fact, steel is not only known to hold up better than wood and other materials, it’s also incredibly easy for professionals to construct a staircase with. This is why many industrial buildings with heavy foot traffic incorporate steel into much of their architecture.
Staircases consist of three main parts: the riser, which connects the two floors together; the handrails for upper body support; and the tread, which is attached horizontally between two risers. Imagine constructing all these stair parts with steel instead of wood. It’d be a great choice because steel can really take a beating, which is great if your home has energetic kids or pets constantly running from one floor level to the next. If you have heavy loads to carry up and down your stairs, steel will never buckle under your feet.
Steel stairs also have the potential to bring an element of style into your home. There are several design options available, including standard, circular, and spiral staircases. Most people have long associated steel architecture with industrial settings, but using steel in your home architecture is generally considered forward-thinking in the world of home aesthetics. Give steel a try—not only will your home be more stylish, you’ll have a safety feature that wooden stairs could never measure up to.
One of the greatest parts of owning a wrought iron gate is how long they can last. Wrought iron gates and railings are durable, artistic and beautiful. In fact, a solid iron gate may last for over a century with the right care. Now wrought iron may not need the same type of maintenance and attention that a wooden gate needs, but it still needs periodic maintenance and inspections. If you have a wrought iron gate, it’s easy to take care of, but you may need a few pointers.
Wrought iron gates are easy to clean. All that you really need is a garden hose, detergent, sandpaper, primer and some other household items. Most take a bucket of warm water and detergent and use a sponge to clean the gates. You should pay the most attention to particularly grimy or well-used areas. If you need the help, you can call on a company to help you maintain your gate.
At first, rust might be easy to scrub from a gate. However, the longer that you wait to have the gate cleaned, the harder it will be to remove it. You can use sandpaper to rub away the rusted areas. Once both sides have been rubbed with sandpaper, you can wash the gate and let it dry. Once dried, a primer may be applied to the gate to prevent rust from forming again. Most apply two coats of primer because this adds a higher level of protection. Once you prime the gate, you can paint it for more protection.
Wrought iron gates make a beautiful addition to any home. When you use wrought iron, you expect durability and you expect it to last a long time. You can take advantage of both of these benefits. While they are extremely low-maintenance, you should still follow a care guide when you decide to have a wrought iron installation.
Nothing exudes elegance like a set of wrought iron gates as people drive up to your home. The iron fences and gates you choose make your home’s first impression on visitors, so it’s important to pick ones that match your style and stay looking beautiful for a long time. Here are some factors to take into account when making your selection.
The gates at the end of your driveway set the tone for the rest of your design plan, so you may want to match them to the overall look of the house. You can choose from a variety of ornate, traditional styles, which are the perfect complements for Victorian homes. If your home is more modern, you may choose to go with gates that have sleek, clean lines. Whatever impression you want to make on your guests, the style of your gates can help.
Once you’ve chosen how you want your wrought iron gates to look, you must decide what material is used in their construction. Real iron gates are going to be more durable and thus last longer. They may even outlast the house! Steel gates can be made to look like wrought iron and can be less expensive to replace if you or the next owners decide to change the look.
Cost is another factor to consider, as wrought iron can be expensive. This is particularly true if you choose original iron gates and thus must have them shipped from overseas. While you certainly don’t want to skimp on quality, keeping your budget in mind can help you choose gates that fit into your lifestyle.
If you are looking to make a statement from the very first moment your property comes into view, wrought iron gates are a classic way to do so. They welcome guests with a touch of elegance and keep the entrance to your home looking beautiful for many years.
Wrought iron brings timeless elegance and beauty to the property they are included on. Whether it is a rail up the steps of a home, a fence surrounding the front of the property, or a magnificent gate, few things can add such a classic touch to your property. Not only can the beautifully stylish iron-work be a lovely addition to your home, studies show that wrought iron gates can also deter possible home intruders. Here are just a couple of reasons that wrought iron is in style again.
Although the olden-day iron fences and gates were lovely, there are many new designs that can fit into your home’s style. Whether you want the fence and gate to secure a walkway in front of your home or to signify a walking path on your property, the fencing can be designed to your specifications. Since the iron is strong and durable, wrought iron gates often require little maintenance to normal weather conditions and have been known to last for over 100 years.
Since ironwork is timeless, the construction of wrought iron is popular for use on banisters and staircases to add a Spanish feel or painted in your favorite color to add a touch of whimsy to your home. Inside doors made of wrought iron allowing entrance into atriums or greenhouses are also popular as they allow airflow but are still secure from intruders. Homeowners love knowing they can enhance airflow and still feel safe when they leave an entryway door open that is secured by wrought iron.
Your home may be your biggest investment, so why not make a statement to anyone approaching your property. Wrought iron gates and fences can not only make a striking impression, but they can also add value to your home for many years to come. Contact an iron works company today and see the large selection of modern styles they can create in a yesteryear material.
When you tell your home designer you want wrought iron railings, he or she likely sees the value of your home going up considerably. Not only are these gates beautiful but they also last a long time and provide extra security. Metal smithing with iron is a skill that requires experience and an eye for intricate details. As a result, true ironworks can be expensive. There are other options that still exhibit the same look without requiring the extensive labor that iron does.
Iron smithing is traditionally done by hand. Iron is heated so that it becomes malleable. Once it reaches a certain temperature, it can be shaped into whatever the metalsmith wants it to look like. As it cools, it is often pounded with a hammer to put finishing touches on it. When a gate has been created this way, you will probably be able to see the indentations from the hammer in the final product. This gives it the signature look that most people expect with wrought iron gates.
Iron is used in fences, gates, sconces and other decorative features to produce a certain look. Wrought iron is heavy and thus expensive to ship. It also can be more difficult to install, which drives up the price as well.
Those who add architectural touches such as wrought iron often use other metals to achieve the same effect. Aluminum and carbon steel are much lighter, so they cost less to ship. Installation does not require the support structures that gates made of iron do, so steel and aluminum gates can often be installed without having to reinforce the pillars on either side of them.
Wrought iron gates can increase the value of your home, improving curb appeal with a lovely aesthetic touch. Whether you choose traditional wrought iron or get the same effect with gates made of lighter metals, you can achieve a beautiful effect.
There are many things you can do to improve the appearance of your home. One of those things is to install wrought iron gates. These graceful and stunning gates can add character and charm to your home in a variety of ways.
Oftentimes, the front door can be a focal point of the exterior of your house. What better way to make it stand out than with ironwork? This is usually done in combination with glass for a striking appearance. An added bonus is that the iron protects the door from debris during stormy weather.
Another place for a stunning visual design is at the entrance to a courtyard or garden. Installing wrought iron gates here can transform the area into a private oasis while adding personality or it can provide a welcoming feel by being left open. This is a great option for a Tuscan or Spanish design style.
If you want to make a statement, install iron gates at your driveway entrance. You could add a design to make the ironwork more interesting, such as a family crest or symbol. A professional contractor specializing in ironwork can help you with the design.
When most people think of iron gates, they envision prominent black gates surrounding a fortress. While that can be the case sometimes, these gates can also be used to add a touch of elegance and sophistication to the entrance of your property. Instead of boring black bars, you can create a more interesting appearance with exquisite ironwork on the gate to make it less imposing and more aesthetically pleasing.
Install Your New Gates Today
You can add instant appeal to your home by installing gorgeous wrought iron gates. Contact a professional to learn more about the different types and pick out a design to install. You’ll notice the improvement right away.
There are few things in life that last throughout the centuries, but wrought iron is one of them. It is a strong and durable material that can be made to suit a variety of designs. Below you’ll find the three top reasons to choose wrought iron railings for your home.
Wrought iron, in all its forms, can be a truly beautiful work of art. It used to be only available for the upper class but is now accessible to everyone. When it is installed in your home or your garden, it adds a sense of charm and sophistication.
There are many options to choose from when it comes to the design, including modern or traditional. You also have the option to have the railings custom made to reflect your own personal style and taste, so speak with a professional contractor today to learn more about that process.
Due to its strength, wrought iron is incredibly safe. That’s why it is a good option for outdoor decks and porches. Wrought iron railings add visual good looks and provide safety. That means you can lean on the railings while enjoying a backyard cookout without worrying about anyone falling off or the railing giving out.
Wrought iron is a material that can stand the test of time, both as a fashionable decoration and as a strong material. These railings can withstand strong weather and having people lean on them all day long. If any damage is sustained, it’s easy to repair. A professional contractor can tell you how to best care for your new railings after they are installed.
Update Your Deck With Wrought Iron
True beauty comes in all shapes and sizes, even with wrought iron, and should be shared all throughout your home. Hire a professional contractor today to discuss the wrought iron railings you want so you can add charm and beauty to your home no matter your décor style.